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COMPLEX METALWORKING USING MODERN EQUIPMENT BY EUROPEAN QUALITY STANDARDS

Фрезеровка ЧПУ (фрезерная обработка металла, фрезерные работы ЧПУ)

  • All main technologies of metalworking

  • Complex approach

  • Solution of the most difficult tasks

  • Highly qualified specialists with expertise in different areas of mechanical engineering (special-purpose equipment, load carriers, power industry, instrument engineering, etc.)

  • Japanese and German up-to-date metal-working equipment

  • Private equipment fleet


Sinergia Metalworking Factory has started its development from launching a small plastic and metalworking shop in 2003. Constantly improving and developing, our factory has become the largest metalworking enterprise in sheet metal and bar sections manufacturing in the Northwest Region. Today we provide full cycle manufacture from design development to making prototypes and their serial manufacture. Having all the resources required, the factory is able to manufacture products of any complexity: from individual parts to assemblies consisting of many items.

Today we have a vast experience in high-tech metalworking. We have a team of professionals, and a fleet of equipment of the best world manufacturers such as TRUMPF, AMADA, DMG, EWM, MERKLE, KEMPPI, DALEX, which allows to produce high-quality products, expand the range of products, and respond flexibly to changes in the market conditions.

The factory has its own equipment fleet with an area of about 2 hectares. There are industrial, warehousing and office buildings with a total area of 10,000 m2 on its territory, some of which are leased to partner enterprises.

Sinergia cooperates with small, medium and large Russian enterprises. It is also a first-class supplier for the largest transnational engineering corporations such as SIEMENS, SCANIA, CATERPILLAR and CLAAS.

Highly qualified personnel in all divisions and departments, up-to-date equipment, multilevel quality control, efficient production process, as well as compliance with ISO 9001 standards guarantee a permanently high quality of supplied products and short lead time.

 

LET’S BECOME PARTNERS! 

CEO 
DMITRY SORETS

LASER CUTTING

CNC LASER CUTTING SYSTEM TRUMPF TRUMATIC L3030 (GERMANY).

Processing area: 1,500х3,000 mm
Processed malerials
thickness:
Carbon steel – up to 20 mm
Stainless steel – up to 8 mm
Aluminum: – up to 5.0 (6.0) mm
Maximum sheet weight 710 kg
Repetition: +/-0.05 mm

COORDINATE FORMING

CNC TURRET PUNCH PRESS AMADA AC 2510 (JAPAN).

Processing area: 1,270х2,500 mm

Processed materials
thickness:

Carbon steel – up to 3.0 mm
Stainless steel – up to 2.0 mm
Aluminum alloys: – up to 5.0 mm
Positioning accuracy: +/- 0,1 mm

VARIABLE CONFIGURATION (7 MACHINES)

CNC BENDING PRESSES AMADA (JAPAN): HFE 220-4, HFE 100-3, HFP 100-3, HFE 80-25, HFE 50-12.

Maximum length of bending: 4,180 mm
Maximum force: 220 t
Positioning accuracy: +/- 0,1 mm

MILLING (5 MACHINES)

CNC MILLING AND DRILLING MACHINES: DMC 635V (GERMANY) AND DMC 1,035V. (GERMANY)

X-Y-Z travel: 1,035x560x510 mm

Table size:

560x1,200 mm

Spindle nose height from the table: 120-630 mm
Positioning accuracy: +/- 5 mkm

TURNING (6 MACHINES)

TURNING AND MILLING MACHINES DMG CTX 450 CNC (GERMANY), DMG CTX 310 CNC (GERMANY) AND JET GH-2660ZH DRO CNC (SWITZERLAND)

Turning diameter over bed: 600 mm

Turning diameter over cross slide:

420 mm

Cutoff slide motion: 300 mm
Distance between machines 1,525 mm

WELDING (15 STATIONS)

Continuous wire welding in a protective environment.
Semiautomatic machines MERKLE 450 (Germany) and KEMPPI 420 (Finland).

Argon arc welding.
MERKLE LogiTIG 240 (Germany) and EWM Tetrix 451 (Germany).

Contact welding.
Dalex PL 100 (Germany). Welding of steel and aluminum of up to 8 and 3 mm thick accordingly.

Welding of metalware.
Shock-and-assembly welding of metal products CDP 66 - welding of studs M3-M8

Laser welding.
Automated laser machine ALFA-200AUTO

COATING

SEMIAUTOMATIC CONVEYOR LINE FOR POWDER COATING WITH PRELIMINARY SURFACE PREPARATION (DEGREASING AND PHOSPHATING)

Maximum dimensions of the product: 3,000x1,500x2,500 mm

Maximum product weight:

400 kg

Productivity of the line: up to 50 sq.m/hour

ADDITIONAL SERVICES

Galvanizing.

Sandblasting.

Packing.

Delivery to Russia, the CIS countries and the European Union.

PRODUCTS

FACADE CASSETTE

Metal facade cassettes for the exterior facing of buildings.

PERFORATED SHEET

Metal perforated sheet of various types, sizes and configurations.

TERMINALS BODIES

Bodies for payment terminals, information kiosks, vending and gaming machines.

INSTRUMENTS BODIES

Bodies for instruments and radio-electronic equipment made of sheet metal or milled.

LAMPS BODIES

Metal bodies for LED lamps for various purposes.

ELECTRICAL CABINETS

Various metal cabinets for electric panels and communication equipment.

ELEVATOR PORTALS

Metal frames of various configurations for portals of freight and passenger elevators.

COLUMN FACING

Sheet metal lining for columns of various shapes.

METAL TRUSSES

Small and medium-sized flat metal trusses for floors.

METAL STRUCTURES

Any non-standard metal structures according to the customer's drawings.

ALUMINUM PRODUCTS

Aluminum structures and products from aluminum alloys on a by-order basis.

STAINLESS STEEL PRODUCTS

Products and structures of stainless steel for various industries.

METAL PROFILE

Formed profile of different sections of sheet metal.

CORPORATE GIFTS

Development and production of corporate gifts from metal.

IMPLEMENTED PROJECTS:

Nationalization of chassis components of SCANIA dumpers www.scania.com (previous suppliers from Sweden, Poland).

 
 

Nationalization of base parts of CAT dump trucks and heavy-duty excavators www.cat.com (previous suppliers from India, USA).

 
 

Nationalization of base parts of CLAAS combine harvesters and tractors www.claas-group.com (previous supplier from Germany).

 
 

Import substitution of parts of equipment for reinforced concrete cutting (previous supplier from Germany).

 
 

Import substitution of concrete mixing equipment parts (previous supplier from Germany).

 
 

Nationalization of parts for Lastochka trains by SIEMENS www.siemens.com (the previous supplier from Germany).

CERTIFICATES

CONTACTS

ST. PETERSBURG
  • OFFICE / PRODUCTION FACILITY:
    63 Revolutsii highway 195279, St. Petersburg
  • TEL / FAX:
    +7 (812) 333-1-777 (multichannel)
  • E-MAIL:
    mail@mz-sinergia.ru
  • WEBSITE:
    mz-sinergia.ru
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